Back to Sectors Case Study: Transport & Rail

ROLLING STOCK DECOMMISSIONING

A comprehensive project involving the safe removal, dismantling, and recycling of a fleet of retired passenger trains for a major UK rail operator.

Rail Project

The Challenge

The client required the urgent removal of 20 decommissioned carriages from a busy depot to free up space for new rolling stock. The site had strict access restrictions and required work to be completed within a tight 4-week window without disrupting ongoing maintenance operations.

Our Solution

OPUS Group deployed a specialist team of engineers and heavy haulage experts. We developed a phased extraction plan that utilised night shifts to minimise operational impact. Our solution included:

  • On-site hazard abatement (asbestos and fluid removal).
  • Structural separation of carriages for safe transport.
  • Coordination of heavy haulage convoys with police escorts.
  • Final dismantling at our licensed recycling facility.

The Outcome

The project was completed 3 days ahead of schedule. We achieved a 96% recycling rate by weight, recovering valuable metals and components for resale. The client successfully introduced their new fleet on time, with zero safety incidents recorded.

Project Key Facts

  • Client National Rail Operator
  • Duration 4 Weeks
  • Assets 20 Carriages
  • Recycling Rate 96%
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OPUS Group's planning and execution were flawless. They turned a logistical headache into a smooth operation.

Fleet Manager
UK Rail Operator
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